Call Us Now!

021-36411720-1

WE GIVE TOP PRODUCTION & OPERATION.

The manufacturing process of towels involves several stages, from the selection of raw materials to the finishing touches that make the towel ready for consumer use. Here’s a detailed explanation of each step in the towel manufacturing process:

01

Raw Material Selection

Cotton Selection: Most towels are made from cotton due to its softness, absorbency, and durability. The quality of the cotton fiber is crucial, and often, long-staple cotton is preferred for its superior qualities.

Blending: Sometimes, towels are made from a blend of cotton and synthetic fibers like polyester to enhance durability and reduce costs.

02

Warping

The warping process is a meticulous and precise step in towel manufacturing, ensuring that the warp yarns are properly prepared and aligned for the subsequent weaving process. This foundation is critical for producing high-quality, durable, and aesthetically pleasing towels.

03

Dyeing

Yarn Dyeing: The spun yarn can be dyed in various colors before weaving. This is known as yarn dyeing and is used for producing patterned towels.

Fabric Dyeing: Alternatively, the fabric can be dyed after weaving. This method is often used for producing solid-colored towels.

04

Weaving

Loom Setup: The dyed yarn is set up on looms, where it is interlaced to form the fabric. Towels are typically woven using a pile weave, which creates loops on the fabric surface.

Jacquard Weaving: For patterned towels, a Jacquard loom can be used to create intricate designs by controlling individual warp threads.

05

Cutting and Sewing

Cutting: The woven fabric is cut into towel-sized pieces. Different towel sizes include bath towels, hand towels, and washcloths.

Hemming: The edges of the cut fabric are sewn to prevent fraying. This is done using hemming machines that fold and stitch the edges.

06

Finishing

Loop Cutting: For velour towels, the loops on one side are cut and sheared to create a plush, smooth surface.

Softening: The towels undergo a softening process where they are treated with softening agents to enhance their feel.

Quality Control: The towels are inspected for defects such as uneven dyeing, loose threads, or incorrect sizing.

07

Packaging

Labeling: Towels are labeled with size, material composition, care instructions, and brand information.

Packaging: The labeled towels are then folded and packaged for distribution. Packaging can vary from simple plastic wrapping to elaborate boxed presentations, depending on the market.

08

Distribution

Shipping: The packaged towels are shipped to retailers or directly to customers, depending on the distribution channels.

Environmental Considerations: Modern towel manufacturing often involves eco-friendly practices, such as using organic cotton, eco-friendly dyes, and water recycling systems.

Quality Standards: Adherence to quality standards is crucial, ensuring that the towels meet specific absorbency, durability, and colorfastness criteria.

The towel manufacturing process combines traditional textile techniques with modern technology to produce high-quality, durable, and aesthetically pleasing towels for everyday use.

Year experience in Towel Industries
0 +

GET INFORMED

A Trustworthy Towel Manufacturer of Imperial Towel Industries in Pakistan

We’re in this business Since 2000 and we love 100% satisfaction

Imperial Towel Industries PVT LTD was established in the year 2000. We are the fastest growing towel manufacturers in Pakistan and continuously export our towels products to international countries. We prioritize environmental sustainability and actively engage in community outreach while exporting our high-quality products globally.

The company has qualified staff that is ensuring quality checks throughout the production processes. We believe in growth from the best quality, workable prices fabric ranges for our customers.

TAKE LOOK INTO OUR
BEST SERVICES AND PRODUCTION

Our variety of towels manufacturer which includes Hand towels, hooded towels, printed towels, tea towels and chef towels.

Our amazing bed sheets made of all kinds of materials — cotton, polyester, linen, rayon, jersey knit and more.

The premium finest and longest fibers, making these bathrobes the ultimate in luxury. All sizes and colors.

Our premium pillows are crafted with precision and care to ensure unrivaled quality and durability, delivering night after night of blissful slumber.

Rated 4.7 out of 5 based on over 1000 + Reviews

GET YOUR

FREE

CONSULTING

All fabrics are textiles in Products.

SPECIAL SERVICES

WE TAKE SAFETY MEASUREMENTS

It can be very well produced using fiber, yarn, texture and dispached safely.

Finishing
99%
Quality
99%
Packaging
99%
Happy Customer
0 +

The Largest Exporter of IMPERIAL TOWEL INDUSTRIES

We’ve worked with some of the biggest countries

During the our past experience has earned reputation and trust among buyers in the following countries – USA, UK, The Netherlands, Japan, Russia, Australia, Germany, Estonia & France.

GET INFORMED

Why Choose Us

Having an experience of almost 24 years in the Terry Towels Business the people behind Imperial Towels Industries Pvt Ltd have an in-depth understanding of the production process and considers quality and excellence to be its main objectives

At Imperial Towel Industries, we take pride in sourcing only the finest materials from around the world. Our premium towels and bed sheet, pillows are crafted with precision and care to ensure unrivaled quality and durability, delivering night after night of blissful slumber.

Our Production capacity is 300 tons per month, These goods are primarily high value added items. The company is constantly striving to enhance it’s production capacity. To meet and exceed current market demands.

At Imperial Towel Industries, we hope to achieve market leadership through unmatched quality, a differentiated and unique item mix, dedicated representatives, leading structures, and the highest ethical and professional standards. Our company pursues a high standard of performance and aims to maintain a long-term leadership position in the home-textile market segment in which it competes.

WHAT ARE REVIEWS

OUR MATERIALS WILL BUILD YOUR TRUST

TESTIMONIA

WHAT CLIENT SAY

Phone Number

021-36411720-1

or

We’re in this business Since 1987 and we provide the best service.

LATEST POST

FOLLOW US